Question 1
A factory produces Widgets with a 85% learning curve (each doubling of cumulative production reduces time by 15%).
First unit takes 63 minutes.
Batch sizes (in order): 40, 10, 20 units.
What is the TOTAL production time for all batches (in minutes, rounded to nearest minute)?
Step-by-step solution (Learning Curve):
1. Learning curve formula: T_n = T_1 × n^-0.234
where exponent = log(0.85)/log(2) = -0.234
2. Calculate cumulative time using integration:
Cumulative time for N units = T_1 × N^0.765534746362977 / (learning_exponent + 1)
3. Time per batch:
Batch 1 (40 units): 34.7 minutes
Batch 2 (10 units): 25.8 minutes
Batch 3 (20 units): 24.2 minutes
4. Total time: 84.6 ≈ 85 minutes
Key Strategy: Learning curve reduces time with repetition; use cumulative average method for batch calculations.
1. Learning curve formula: T_n = T_1 × n^-0.234
where exponent = log(0.85)/log(2) = -0.234
2. Calculate cumulative time using integration:
Cumulative time for N units = T_1 × N^0.765534746362977 / (learning_exponent + 1)
3. Time per batch:
Batch 1 (40 units): 34.7 minutes
Batch 2 (10 units): 25.8 minutes
Batch 3 (20 units): 24.2 minutes
4. Total time: 84.6 ≈ 85 minutes
Key Strategy: Learning curve reduces time with repetition; use cumulative average method for batch calculations.