Question 1
A JIT manufacturing system has 4 jobs with the following data:
| Job | Processing (min) | Due Date (min) | Early Penalty/min | Late Penalty/min |
|-----|-----------------|----------------|-------------------|------------------|
| Component D | 56 | 116 | 5 | 15 |
| Component C | 31 | 49 | 5 | 15 |
| Component B | 22 | 70 | 2 | 15 |
| Component A | 54 | 90 | 2 | 11 |
Using the Earliest Due Date (EDD) sequencing rule, what is the total penalty incurred?
Step-by-step solution (JIT Penalty Calculation):
1. EDD Sequence: Component C โ Component B โ Component A โ Component D
2. Calculate completion times and penalties:
- Component C: completes at 31, due 49, early by 18 min โ penalty 90
- Component B: completes at 53, due 70, early by 17 min โ penalty 34
- Component A: completes at 107, due 90, late by 17 min โ penalty 187
- Component D: completes at 163, due 116, late by 47 min โ penalty 705
3. Total penalty: 1016
Answer: 1016 penalty points
Key Strategy: JIT scheduling minimizes total earliness + tardiness penalties, balancing inventory costs and customer satisfaction.
1. EDD Sequence: Component C โ Component B โ Component A โ Component D
2. Calculate completion times and penalties:
- Component C: completes at 31, due 49, early by 18 min โ penalty 90
- Component B: completes at 53, due 70, early by 17 min โ penalty 34
- Component A: completes at 107, due 90, late by 17 min โ penalty 187
- Component D: completes at 163, due 116, late by 47 min โ penalty 705
3. Total penalty: 1016
Answer: 1016 penalty points
Key Strategy: JIT scheduling minimizes total earliness + tardiness penalties, balancing inventory costs and customer satisfaction.