Question 1
A factory produces Widgets with a 90% learning curve (each doubling of cumulative production reduces time by 9%).
First unit takes 91 minutes.
Batch sizes (in order): 30, 40, 10 units.
What is the TOTAL production time for all batches (in minutes, rounded to nearest minute)?
Step-by-step solution (Learning Curve):
1. Learning curve formula: T_n = T_1 × n^-0.152
where exponent = log(0.9)/log(2) = -0.152
2. Calculate cumulative time using integration:
Cumulative time for N units = T_1 × N^0.84799690655495 / (learning_exponent + 1)
3. Time per batch:
Batch 1 (30 units): 64.0 minutes
Batch 2 (40 units): 50.5 minutes
Batch 3 (10 units): 47.2 minutes
4. Total time: 161.7 ≈ 162 minutes
Key Strategy: Learning curve reduces time with repetition; use cumulative average method for batch calculations.
1. Learning curve formula: T_n = T_1 × n^-0.152
where exponent = log(0.9)/log(2) = -0.152
2. Calculate cumulative time using integration:
Cumulative time for N units = T_1 × N^0.84799690655495 / (learning_exponent + 1)
3. Time per batch:
Batch 1 (30 units): 64.0 minutes
Batch 2 (40 units): 50.5 minutes
Batch 3 (10 units): 47.2 minutes
4. Total time: 161.7 ≈ 162 minutes
Key Strategy: Learning curve reduces time with repetition; use cumulative average method for batch calculations.